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WIRE-NAIL AUTOMATIC MACHINES ONE-SHOCK , MODEL 4116:

WIRE-NAIL AUTOMATIC MACHINES ONE-SHOCK

This machine is designed for manufacture of building and casing nails with flat and conical head, round roofing nails, round finishing nails, round upholsterer's tacks.

SOURCE MATERIAL:

General purpose low carbon steel wire, heat-treated, with   800 MPa in bundles or reels up to 1000 kg.
The machine consists of the following basic units: frame, drive, crankshaft and side shafts, heading slide, clamping mechanism, sharpening and cutting off mechanism, feeding mechanism, straightening rollers, microdrive. By one travel of heading slide one nail is made. After some modifications or even simple change of tools a range of other articles can be produced with this machine: e.g. pins and screwed nails.

THE PROCEDURE OF MAKING CLAMPS :

Straightening and feeding into die unit.
Clamping of wire, forming of clamp point.
Bending of free wire end for clamp shaping.
Cutting off and throw-off of finished clamp.
The other point of the clamp being cut off is formed simultaneously.

SPECIFICATIONS:

4116
Diameter of a rod of a nail, mm  
max.

Round section

4,2
Square section
4,0x4,0
screw profile
4,5
min.
 
Round section
2,0
Square section
2,0x2,0
screw profile
3,5
Length of a nail, mm    
max.
min.
120
20
Productivity, pcs/min
330-525
Productivity, kg / hour
10,3-235,4
Nominal effort of landing,
120
Power of a principal drive, kw
5,5
Overall dimensions, mm
1600x2210x1085
Mass of an automatic machine, kg
2900
NOTE:
On WIRE-NAIL AUTOMATIC MACHINES ONE-SHOCK of models 4116 and 4118 after execution of some changes or substitution of instruments it is possible to make a lot of other machines, for example, pins, square and screw nails.
WIRE-NAIL AUTOMATIC MACHINES ONE-SHOCK of model 4118 as a matter of convenience adjustment is equipped with a microdrive.
WIRE-NAIL AUTOMATIC MACHINES ONE-SHOCK is delivered with a package of spare quickly worn details and completed with the instrument for maximal diameter of a wire with which the WIRE-NAIL AUTOMATIC MACHINES ONE-SHOCK passed production tests. The instrument on other standard sizes of a nail is delivered at additional expense.
At additional expense the automatic machine is completed with the device for a unwinding of wire 31.
The enterprise realizes service during all period of maintenance of an automatic machine.

In order to enhance technological capabilities of nailing machines our company has developed the following options:

1. Auger device. It is designed for transportation of nails from under the tray into the container. Thus, during transportation of nails cut-offsare separated and sent to a separate container.

This will allow:

  1. to avoid the deburringin many cases, e.g. for construction nails, which would reduce costs;
  2. cut-off separated from of the nails can be handed into scrap metal, which also would reduce costs;
  3. to escape from use of the place for container with nails, which would save production area;

2. The second lubrication circuit. This centralized lubrication is driven by a separate electric drive. It works on thethick lubricant through dosed feeders. Lubrication is triggered periodically, for example, after 1 hour and it delivers a portion of the lubrication to points.

Lubricated points:

  1. Slide rails of cut (6 points);
  2. The axis of the lever clamp - 1 point;
  3. The lever clamp roller - 1 point;
  4. Top rail of slide landing - 2 points;
  5. Telescopic connection of feed lever - 1 point.
  6. This allows: 

    1. significantly reduce fattening of nail and thus to escape thedeburringof nailstogether with a screw mechanism;
    2. to improve the lubricants reliability and reduce the time required for machine lubrication.

    3. Equipment of wire-nailing machines with frequency converters of induction motors. This allows smooth handling of productivity from minimum to maximum. Currently, nailing machines have only two speeds due to changeable pulleys. This allows to increaseproductivity of nail making machines by an average by 10% due to choice of optimum speed.

 

 

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